FL-CAT | Fully Automatic Pipe Cutting Machine
Automate tube loading, positioning, cutting, and unloading with the FL-CAT Series for consistent high-volume metal tube production.
1 / 6 - CE-compliant & export-ready
- 1-year limited warranty (extendable on core parts)
- 30-day money-back guarantee
- Free lifetime technical support
- Worldwide shipping & logistics handled
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Overview
| FL-CAT | Fully Automatic Pipe Cutting Machine |
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Key Specifications
| Specification | Value | Source |
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Laser Power | 1500 W / 2000 W / 3000 W
| Tube Diameter Range | 15-240 mm |
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| Maximum Tube Length | 6000 mm |
Chuck Type | 120 mm / 240 mm | Four source-backed core specifications with consistent units
Page Navigation
| Overview | Core Capabilities | Applications | Samples | Specifications | Components | Options | Cases | Service | FAQ |
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Product Overview
Automatic Tube Cutting
Automated Tube Cutting for Continuous Production
The FL-CAT Series is a fully automatic fiber laser tube cutting system designed for metal fabricators requiring continuous and efficient production. It integrates automatic loading, feeding, positioning, laser cutting, and unloading to reduce manual handling. The machine processes round, square, rectangular, oval, and special-shaped tubes made from carbon steel, stainless steel, aluminum, and galvanized steel. Compared with conventional semi-automatic systems, it provides faster material handling, stable tube support, consistent positioning accuracy, and flexible configuration options for different tube diameters and production requirements.
| Core Value | Specification or Evidence | Supporting Visual |
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Continuous Automated Production | Automatic loading, feeding, positioning, cutting, and unloading are integrated into one production process.
| Flexible Tube Processing | Supports round, square, rectangular, oval, and special-shaped tubes; available processing ranges include φ15–120 mm and φ15–240 mm. |
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| Precise and Stable Cutting | Maximum acceleration up to 1.5G, travel speed up to 90 m/min, positioning accuracy ±0.05 mm, and repeat positioning accuracy ±0.03 mm. |
Continuous Automated Production. Automatic loading, feeding, positioning, cutting, and unloading are integrated into one production process.
Flexible Tube Processing. Round, square, rectangular, oval, and special-shaped tubes are supported in the source ranges of φ15–120 mm and φ15–240 mm.
Precise and Stable Cutting. Maximum acceleration is 1.5G, travel speed is 90 m/min, positioning accuracy is ±0.05 mm, and repeat positioning accuracy is ±0.03 mm.
Core Capabilities
| Capability | Description | Evidence or Specification |
|---|---|---|
| Automatic Loading and Feeding | The automatic loading system continuously supplies tubes to the cutting area, reducing repetitive manual handling and improving production efficiency for medium- and high-volume tube processing applications. | Integrated automatic loading and feeding; supports continuous batch production; tube length and loading configuration can be customized. |
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| Multi-Profile Tube Processing | The chuck and support system can hold multiple tube profiles securely, allowing manufacturers to process different structural shapes without relying on separate cutting equipment for each tube type. | Supports round, square, rectangular, oval, and special-shaped tubes; processing range φ15–120 mm or φ15–240 mm depending on model. |
| Precision Laser Cutting | The fiber laser cutting system produces accurate holes, slots, contours, and end cuts with smooth edges, helping reduce secondary grinding and improve consistency across repeated production batches. | Travel speed up to 90 m/min; positioning accuracy ±0.05 mm; repeat positioning accuracy ±0.03 mm; 1500W, 2000W, and 3000W options. |
| Intelligent Control and Support | The touchscreen control interface and servo follow-up supports simplify operation while maintaining stable tube positioning, especially when processing long workpieces that may otherwise sag or shift during cutting. | CNC touchscreen control; servo follow-up support system; maximum acceleration up to 1.5G; real-time operation monitoring. |
Applications and Materials
| Material / Workpiece | Thickness / Size | Recommended Configuration | Process Note |
|---|---|---|---|
| Round Tube | φ15–120 mm / φ15–240 mm, wall thickness 0.8–8 mm | 1500W–3000W fiber laser, automatic loading system, pneumatic chuck | Suitable for continuous cutting of holes, slots, contours, and end cuts with smooth edges and stable feeding. |
| Square Tube / Rectangular Tube | 15×15–120×120 mm / larger range depending on model, wall thickness 0.8–8 mm | 1500W–3000W fiber laser, follow-up support system, CNC control system | Ideal for accurate profile cutting with stable clamping and reduced deformation during long tube processing. |
| Angle Steel | Typical side width 20–100 mm, thickness 1–6 mm | 2000W–3000W fiber laser, reinforced support, intelligent control system | Suitable for cutting construction and frame components with high efficiency and consistent cut quality. |
| Channel Steel | Typical width 30–120 mm, thickness 1–6 mm | 2000W–3000W fiber laser, automatic feeding, heavy-duty machine bed | Recommended for structural and industrial parts requiring stable processing and reduced manual handling. |
| Industry | Typical Workpiece | Customer Pain Point | How This Machine Helps |
| Furniture | Round tubes, square tubes, chair frames, table legs, shelving parts | Manual cutting is slow, repeated positioning causes errors, and batch consistency is difficult to maintain. | Automatic loading and precise laser cutting improve productivity, reduce labor, and ensure uniform finished parts. |
| Fitness Equipment | Round tubes, oval tubes, rectangular tubes, equipment frames | Multiple tube types and hole positions require high precision and frequent production changes. | The machine supports multiple tube profiles and delivers accurate holes, slots, and contours in one process. |
| Automotive | Exhaust tubes, seat frames, structural brackets, lightweight tube parts | Complex shapes, tight tolerances, and high-volume production increase processing difficulty and cost. | High-speed cutting, stable positioning, and intelligent control help achieve clean cuts and reliable repeat accuracy. |
| Construction Steel | Angle steel, channel steel, rectangular tube, structural frames | Heavy workpieces are difficult to handle manually, and traditional cutting creates burrs and secondary work. | Automatic feeding and stable support reduce manual handling while laser cutting delivers clean edges and efficient processing. |
Cutting Samples
| Profile Type | Material | Wall Thickness | Diameter / Size | Laser Power | Cutting Result |
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| Round Tube | Carbon Steel | 2.0 mm | φ50 mm | 1500W | Clean circular holes, smooth cut edges, and minimal visible burrs |
| Square Tube | Stainless Steel | 2.0 mm | 40 × 40 mm | 2000W | Accurate slots and contours with smooth edges and low deformation |
| Rectangular Tube | Carbon Steel | 3.0 mm | 80 × 40 mm | 2000W | Stable contour cutting with consistent dimensions and clean sections |
| Round Tube | Stainless Steel | 3.0 mm | φ80 mm | 3000W | Precise hole cutting with smooth surfaces and limited heat-affected marks |
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| Oval Tube | Aluminum Alloy | 2.0 mm | 60 × 30 mm | 2000W | Smooth profile cutting with neat edges and good shape consistency |
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| Special-Shaped Tube | Galvanized Steel | 2.5 mm | Customized Profile | 3000W | Accurate complex contour cutting with stable repeatability for batch production |
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Specifications
Price
Technical Specifications
General Specifications
| Parameter | Value |
|---|---|
| Model | FL-CAT-6012 / FL-CAT-6024 |
| Machine Dimensions | Customized according to the loading system, tube length, and selected configuration; final dimensions are subject to the approved layout drawing |
| Net Weight | Depends on the machine model, automatic loading system, chuck configuration, and optional equipment; subject to the final technical proposal |
| Warranty | Standard warranty subject to the sales contract; long-term technical support and spare-parts service available |
Product-Specific Specifications
| Parameter | Value |
|---|---|
| Laser Power | 1500W / 2000W / 3000W |
| Tube Diameter Range | FL-CAT-6012: φ15–120 mm; FL-CAT-6024: φ15–240 mm |
| Maximum Tube Length | Up to 6000 mm; customized tube-length configurations are available |
| Chuck Type | Pneumatic chuck with automatic centering and clamping; chuck specification subject to the selected model |
Electrical and Environment
| Parameter | Value |
|---|---|
| Voltage / Frequency | 380V, 50/60Hz, three-phase standard; 220V, 415V, and other local voltages can be customized |
| Rated Power Consumption | Depends on laser power, water chiller, automatic loading system, dust extraction system, and optional equipment |
| Operating Environment | Temperature: 5–40°C; humidity below 80%, non-condensing; clean, dry, and well-ventilated industrial workshop |
Safety Requirement | Protective grounding, stable power supply, compressed gas system, smoke extraction, laser safety protection, and operator safety training are required | Need help choosing a configuration? Tell us your material, size, thickness, and daily output.
Core Components
| Component | Brand / Model | Function | Why It Matters | Image |
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| Pneumatic Chuck | Kandini 240 pneumatic chuck; exact specification subject to configuration | Automatically centers, clamps, and rotates different tube profiles during cutting. | Provides stable clamping, reduces manual adjustment, and improves positioning consistency for round, square, and rectangular tubes. | Close-up image of the pneumatic chuck clamping a metal tube |
| Tube Support System | Servo follow-up loading support and servo follow-up dual-support receiving frame | Moves with the tube during feeding and cutting to support long workpieces. | Reduces tube sagging, vibration, and surface scratching while maintaining stable processing accuracy. | Servo follow-up support holding a long metal tube |
| Fiber Laser Source | MAX or Raycus; power and model subject to final configuration | Generates the high-energy fiber laser beam used to cut metal tubes. | Delivers stable laser output, efficient energy conversion, and reliable performance for continuous industrial production. | MAX or Raycus fiber laser source unit |
| Cutting Head | Bochu; exact model subject to selected laser power and options | Focuses the laser beam and controls the cutting process with automatic height following. | Maintains stable focus and cutting distance, helping achieve smooth edges, narrow kerfs, and consistent cutting quality. | Bochu laser cutting head inside the cutting enclosure |
| Servo Motor | Bochu S9 Series; axis ratings subject to configuration | Drives tube feeding, chuck rotation, cutting-axis movement, and follow-up support motion. | Provides fast response, accurate motion control, and stable positioning during high-speed continuous processing. | Industrial servo motor and drive system |
| CNC Nesting System | Bochu bus control system; software version subject to configuration | Controls machine movement, cutting parameters, tube nesting, production monitoring, and processing programs. | Simplifies operation, improves material utilization, and supports efficient cutting of complex holes, slots, and contours. | CNC touchscreen displaying tube cutting software |
Customer Cases
| Field | Case 1 | Case 2 |
|---|---|---|
| Customer / Industry | Confidential metal furniture manufacturer | Confidential fitness equipment manufacturer |
| Market | Southeast Asia | European market |
| Challenge | Manual tube loading required considerable labor, while repeated positioning caused inconsistent holes and slots during batch production. The customer needed to process several tube profiles with shorter changeover time. | The customer processed long round, oval, and rectangular tubes. Tube sagging, frequent material handling, and complex hole patterns reduced production stability and increased secondary processing. |
| Configuration | FL-CAT-6012, 2000W fiber laser, automatic loading system, pneumatic chuck, CNC control system, and servo follow-up support | FL-CAT-6024, 3000W fiber laser, automatic loading system, large pneumatic chuck, dual follow-up support, and automatic unloading configuration |
| Material / Workpiece | Carbon steel and stainless steel round and square tubes; approximately 20–80 mm; wall thickness 1–3 mm; chair frames, table legs, and shelving components | Carbon steel and stainless steel round, oval, and rectangular tubes; approximately 30–160 mm; wall thickness 1.5–5 mm; fitness frames, handles, and structural supports |
| Solution | The integrated loading, feeding, positioning, and laser cutting process reduced repetitive manual handling. CNC programming enabled holes, slots, contours, and end cuts to be completed in one production cycle. | Automatic loading and follow-up supports stabilized long tubes during feeding and rotation. The 3000W laser system completed complex contours and connection holes with consistent positioning and cleaner cutting edges. |
Service and Delivery
| Stage | Customer Provides | FerroLaser Delivers | Estimated Time |
|---|---|---|---|
| Requirement Review | Tube material, profile, diameter/size, wall thickness, required output, destination country, and local voltage | Application assessment, machine model recommendation, laser power selection, and preliminary quotation | 1–2 business days |
| Configuration & Testing | Sample tubes, drawings, DXF files, cutting requirements, and acceptance criteria | Final configuration proposal, sample testing, cutting video, sample inspection report, and machine acceptance test | Typically 20–35 business days after technical and payment confirmation |
| Packaging & Shipping | Confirmed trade terms, destination port, consignee information, and shipping instructions | Export-grade protective packaging, packing list, commercial invoice, operating documents, and logistics coordination | Packaging: 3–5 business days; transit time depends on destination |
Installation and Support — Prepare suitable workshop space, foundation, electrical and gas supplies, network access, lifting equipment, and designated operators. Available support includes remote installation guidance, commissioning, operator training, maintenance instructions, and after-sales assistance. Remote support typically takes 1–3 days; on-site service depends on travel and visa arrangements.
Warranty — Standard 12-month warranty from the shipment date unless the sales contract states otherwise. Consumables and damage caused by improper operation are excluded.
After-sales Response — Target initial response within 12 hours on business days. Remote diagnosis, video guidance, software assistance, and maintenance support are available.
Spare Parts — Long-term spare-parts supply is available. Standard consumables and recommended spare parts can be included with the machine or ordered separately.
FL-CAT-6012 fully automatic pipe cutting machine manual cover
Plan Your Automated Tube Cutting Line
Share your tube profiles, material, wall thickness, drawings, and production target for a configuration recommendation.
Frequently Asked Questions
What tube types can this machine process?
FL-CAT Series cuts round, square, rectangular, oval and selected special metal tubes; applicable materials: carbon steel, stainless steel, galvanized steel and aluminum alloy. Angle & channel steel are achievable with matched chuck and software. Final compatibility requires drawing & sample confirmation.
What are the minimum and maximum tube sizes?
FL-CAT-6012: Φ15–Φ120 mm; FL-CAT-6024: Φ15–Φ240 mm. The processing range for shaped profiles relies on chuck dimension, wall thickness and machine configuration.
How short can the remaining tail material be?
Minimum tail length varies with chuck layout, tube shape and clamping scheme. Nesting software optimizes material utilization. Exact remnant length needs configuration validation and cutting test.
Does the machine support bevel cutting?
Standard version executes straight cutting. Bevel cutting is an optional upgrade with bevel head, rotary system and matched software. Our engineers will verify available angle, tube size and wall thickness based on your drawings.
What production volume is automatic loading suitable for?
Automatic loading fits medium & high-volume continuous production of similar tubes, lowering manual labor and boosting consistency. Actual capacity will be assessed after reviewing your drawings and daily output targets.
How does the machine prevent long tubes from sagging?
Servo follow-up supports and auxiliary holders synchronously support long tubes during feeding and rotation to minimize sagging and vibration. Support layout is determined by tube length, weight and machine setup.
What is the typical delivery time?
Lead time depends on laser power, loading system and optional functions. Customized configurations such as bevel cutting will extend the cycle. Confirmed schedule will be listed in quotation and contract.
Do you provide installation and operator training?
We supply manuals, video tutorials and remote guidance. Overseas on-site installation & training are available upon request. Service coverage and costs need confirmation prior to order placement.
